Turn Equipment Manuals into
SOPs and LOTA
The problem we solve
Manufacturing knowledge is disappearing faster than it can be transferred.
$2.3M/hr
Unplanned downtime cost
Siemens/Senseye "True Cost of Downtime" (2022) found Fortune 500 manufacturers lose $2.3M per hour on average to unplanned downtime.
2.1M
Manufacturing jobs unfilled by 2030
Deloitte & The Manufacturing Institute, "Creating Pathways for Tomorrow's Workforce Today" (2021).
94%
Manufacturers investing in AI
Rockwell Automation "State of Smart Manufacturing" (2024) found 94% of manufacturers plan to use AI.
The 6-step pipeline
From raw manual to searchable knowledge base.
Ingest
Validate and import document
Extract Frames
Extract pages at 300 DPI
Select Frames
Remove blur, deduplicate
Analyze Pages
OCR + Vision LLM dual extraction
Generate SOPs
AI assembles structured procedures
Index Knowledge
Embed and store for search
Before & after
What changes when your equipment manuals become an AI knowledge base.
Without Knowledge AI
- Manuals in filing cabinets and boxes
- Foreign-language docs no one can read
- Knowledge walks out the door with retirees
- Technicians "wing it" during breakdowns
- Hours searching for the right procedure
With Knowledge AI
- Searchable, structured knowledge base
- Automatic translation from any language
- Knowledge captured and preserved permanently
- AI assistant guides troubleshooting step-by-step
- Answers with source citations in seconds
Calculate your ROI
See how much reducing MTTR could save your operation annually.
Your Numbers
Current Annual Cost
$883,200
Projected Annual Cost
$331,200
Annual Savings
$552,000
ROI
63%
Payback Period
2 months
See what days of manual documentation looks like in 15 minutes
Process an equipment manual, generate structured SOPs, and chat with your maintenance knowledge base.